ANSI AL Series & BL Series Leaf Chains
Heavy-duty applications require power transmission chains with exceptional strength, durability, and reliability. Dixie Industrial Sales stocks ANSI AL and BL series leaf chains that meet these requirements and are available through counter sales, delivery, and same-day shipping.
How Do Leaf Chains Differ From Other Transmission Chains?
The leaf-shaped plate construction distinguishes leaf chains from other power transmission chains. They operate quietly, have higher tensile strength, and are more durable because of the following:
- A simplified design lacks noisy rollers
- Direct contact with sheaves minimizes vibration and sound, and the leaf plates guide the chain and help transmit force
- Thicker, broader plates distribute loads evenly
- Lower friction during operation prolongs chain life and increases efficiency
Leaf chains' construction involves high-quality materials and heat treatment for hardness and wear resistance, making them suitable for precision machinery and delicate equipment.
Dixie also stocks roller chains and conveyor chains for applications where a leaf chain isn't the right fit, including lifting versus load-bearing use cases and continuous-motion drives
ANSI AL Series Leaf Chains
ANSI AL series leaf chains are ideal for light to medium-duty uses such as conveyor systems. Their compact design and lighter-duty construction make them perfect for applications with space limitations or cost considerations. However, they are still long-lasting and require minimal maintenance due to their rollerless leaf plate configuration.
Sizes typically range from ⅜" pitch size and 2x2 lacing (AL322) and 1.5" pitch and 8x8 lacing (AL1288) with custom pitch sizes and lacings available with varying lead times.
ANSI BL Series Leaf Chains
ANSI BL series leaf chains feature a larger pitch and thicker plates than their AL series counterparts. This gives them the superior tensile strength necessary to last in rugged applications like construction and agricultural machinery.
BL series chains are versatile and adaptable despite their heavy-duty construction. They undergo rigorous testing to ensure safety and reliability, which makes them a trusted choice for critical operations that require superior equipment performance.
Sizes range from a ½" pitch and 2x3 lacing (BL423) to 2.5” pitch and 8x8 lacing (BL2088).
Leaf Chain Sizing Chart
Use the leaf chain size chart below to find pitch, tensile strength, and plate dimensions for any AL or BL series chain Dixie stocks. Select a tab by pitch size, from AL3 up to AL16 and BL4 up to BL20, to see lacing options, pin diameter, and weight per foot for that series. Chain Size, Lacing, Pitch (P), Tensile Strength, Pin Dia. (D), Pin Length (L), Plate Height, Plate Thickness (T), and Weight Per ft are listed for each series below.
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| AL322 | 2X2 | 0.375in | 2045 LBS | 0.141in | 0.27in | 0.30in | 0.051in | 0.2lbs |
| AL344 | 4X4 | 0.375in | 4090 LBS | 0.141in | 0.46in | 0.30in | 0.051in | 0.3lbs |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| AL422 | 2X2 | 0.5in | 3205 LBS | 0.156in | 0.33in | 0.41in | 0.059in | 0.3 LBS |
| AL444 | 4X4 | 0.5in | 6409 LBS | 0.156in | 0.57in | 0.41in | 0.059in | 0.5 LBS |
| AL466 | 6X6 | 0.5in | 9614 LBS | 0.156in | 0.81in | 0.41in | 0.059in | 0.8 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| AL522 | 2X2 | 0.625in | 5000 LBS | 0.2in | 0.44in | 0.5in | 0.08in | 0.4 LBS |
| AL534 | 3X4 | 0.625in | 7500 LBS | 0.2in | 0.67in | 0.5in | 0.08in | 0.7 LBS |
| AL544 | 4X4 | 0.625in | 10,000 LBS | 0.2in | 0.76in | 0.5in | 0.08in | 0.8 LBS |
| AL566 | 6X6 | 0.625in | 15,000 LBS | 0.2in | 1.08in | 0.5in | 0.08in | 1.2 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| AL622 | 2X2 | 0.75in | 8409 LBS | 0.234in | 0.51in | 0.61in | 0.095in | 0.6 LBS |
| AL644 | 4X4 | 0.75in | 14,450 LBS | 0.234in | 0.89in | 0.61in | 0.095in | 1.2 LBS |
| AL666 | 6X6 | 0.75in | 22,750 LBS | 0.234in | 1.27in | 0.61in | 0.095in | 1.8 LBS |
| AL688 | 8X8 | 0.75in | 30,317 LBS | 0.234in | 1.66in | 0.61in | 0.095in | 2.4 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| AL822 | 2X2 | 1in | 12,886 LBS | 0.312in | 0.63in | 0.81in | 0.128in | 1 LB |
| AL844 | 4X4 | 1in | 25,773 LBS | 0.312in | 1.16in | 0.81in | 0.128in | 2 LBS |
| AL866 | 6X6 | 1in | 38,636 LBS | 0.312in | 1.74in | 0.81in | 0.128in | 3 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| AL1022 | 2X2 | 1.25in | 20,114 LBS | 0.375in | 0.77in | 1.01in | 0.157in | 1.6 LBS |
| AL1044 | 4X4 | 1.25in | 40,227 LBS | 0.375in | 1.43in | 1.01in | 0.157in | 3.1 LBS |
| AL1066 | 6X6 | 1.25in | 60,227 LBS | 0.375in | 2.06in | 1.01in | 0.157in | 4.8 LBS |
| AL1088 | 8X8 | 1.25in | 80,454 LBS | 0.375in | 2.7in | 1.01in | 0.157in | 6.7 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| AL1222 | 2X2 | 1.5in | 28,864 LBS | 0.437in | 0.96in | 1.2 in | 0.189in | 2.5 LBS |
| AL1244 | 4X4 | 1.5in | 57,727 LBS | 0.437in | 1.72in | 1.2 in | 0.189in | 4.7 LBS |
| AL1266 | 6X6 | 1.5in | 86,591 LBS | 0.437in | 2.49in | 1.2 in | 0.189in | 7.1 LBS |
| AL1288 | 8X8 | 1.5in | 115,450 LBS | 0.437in | 3.25in | 1.2 in | 0.189in | 9.4 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| AL1444 | 4X4 | 1.75in | 84,705 LBS | 0.498in | 2.02in | 1.43in | 0.22in | 7 LBS |
| AL1466 | 6X6 | 1.75in | 127,045 LBS | 0.498in | 2.94in | 1.43in | 0.22in | 10.2 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| AL1644 | 4X4 | 2in | 107,045 LBS | 0.559in | 2.28in | 1.64in | 0.252in | 8.7 LBS |
| AL1666 | 6X6 | 2in | 160,454 LBS | 0.559in | 3.30in | 1.64in | 0.252in | 2 LBS |
| AL1688 | 8X8 | 2in | 214,090 LBS | 0.559in | 4.31in | 1.64in | 0.252in | 3 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| BL422 | 2X2 | 0.5in | 6200 LBS | 0.2in | 0.427in | 0.472in | 0.08in | 0.46 LBS |
| BL423 | 4X4 | 0.5in | 6200 LBS | 0.2in | 0.51in | 0.472in | 0.08in | 0.56 LBS |
| BL434 | 3X4 | 0.5in | 9300 LBS | 0.2in | 0.677in | 0.472in | 0.08in | 0.076 LBS |
| BL444 | 4X4 | 0.5in | 12,580 LBS | 0.2in | 0.764in | 0.472in | 0.08in | 0.86 LBS |
| BL446 | 4X6 | 0.5in | 11,000 LBS | 0.2in | 0.929in | 0.472in | 0.08in | 1.11 LBS |
| BL466 | 6X6 | 0.5in | 18,360 LBS | 0.2in | 1.094in | 0.472in | 0.08in | 1.32 LBS |
| BL488 | 8X8 | 0.5in | 24,500 LBS | 0.2in | 1.402in | 0.472in | 0.08in | 1.61 LBS |
BL5 series leaf chains carry a ⅝-inch pitch, the step between the BL4 and BL6 series, with tensile strength from 3,600 lbs on the BL522 up to 38,100 lbs on the BL588. Lacing options run from 2x2 through 8x8, so the same pitch covers both light-duty pulleys and heavier lifting setups. Full specs for BL522 through BL588 are below.
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| BL522 | 2X2 | 0.625in | 3600 LBS | 0.234in | 0.498in | 0.591in | 0.094 in | 0.64 LBS |
| BL523 | 2X3 | 0.625in | 9600 LBS | 0.234in | 0.594in | 0.591in | 0.094 in | 0.79 LBS |
| BL534 | 3X4 | 0.625in | 14,700 LBS | 0.234in | 0.791 in | 0.591in | 0.094 in | 1.14 LBS |
| BL544 | 4X4 | 0.625in | 18,050 LBS | 0.234in | 0.888in | 0.591in | 0.094 in | 1.27 LBS |
| BL546 | 4X6 | 0.625in | 18,050 LBS | 0.234in | 1.083in | 0.591in | 0.094 in | 1.61 LBS |
| BL566 | 6X6 | 0.625in | 28,000 LBS | 0.234in | 1.278in | 0.591in | 0.094 in | 1.88 LBS |
| BL588 | 8X8 | 0.625in | 38,100 LBS | 0.234in | 1.665in | 0.591in | 0.094 in | 2.49 LBS |
BL6 series leaf chains use a ¾-inch pitch and span from 14,100 lbs of tensile strength on the BL622 up to 53,682 lbs on the eight-strand BL688. It's a common size for forklift mast chains and general power transmission work where a ¾-inch pitch fits the sheave. See the BL622 through BL688 specs below, including pin diameter, plate height, and weight per foot.
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| BL622 | 2X2 | 0.75in | 14,100 LBS | 0.312in | 0.645in | 0.713 in | 0.125in | 1.13 LBS |
| BL623 | 2X3 | 0.75in | 14,100 LBS | 0.312in | 0.778in | 0.713 in | 0.125in | 1.37 LBS |
| BL634 | 3X4 | 0.75in | 23,000 LBS | 0.312in | 1.041in | 0.713 in | 0.125in | 1.9 LBS |
| BL644 | 4X4 | 0.75in | 27,000 LBS | 0.312in | 1.173in | 0.713 in | 0.125in | 2.14 LBS |
| BL646 | 4X6 | 0.75in | 27,000 LBS | 0.312in | 1.437in | 0.713 in | 0.125in | 2.69 LBS |
| BL666 | 6X6 | 0.75in | 42,000 LBS | 0.312in | 1.701in | 0.713 in | 0.125in | 3.18 LBS |
| BL688 | 8X8 | 0.75in | 53,682 LBS | 0.312in | 2.248in | 0.713 in | 0.125in | 4.02 LBS |
BL8 series leaf chains run on a 1-inch pitch and cover the widest strength range in this pitch class, from 24,300 lbs on the two-strand BL822 up to 92,000 lbs on the eight-strand BL888. Models like BL834, BL844, BL846, and BL866 are common choices for heavy-duty lifting and mast assemblies. Full lacing, pin, and plate specs for each BL8 model are listed below.
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| BL822 | 2X2 | 1in | 24,300 LBS | 0.375in | 0.794in | 0.949in | 0.156in | 1.74 LBS |
| BL823 | 2X3 | 1in | 24,300 LBS | 0.375in | 0.953in | 0.949in | 0.156in | 2.15 LBS |
| BL834 | 3X4 | 1in | 38,000 LBS | 0.375in | 1.281in | 0.949in | 0.156in | 2.98 LBS |
| BL844 | 4X4 | 1in | 48,000 LBS | 0.375in | 1.453in | 0.949in | 0.156in | 3.39 LBS |
| BL846 | 4X6 | 1in | 48,000 LBS | 0.375in | 1.772in | 0.949in | 0.156in | 4.25 LBS |
| BL866 | 6X6 | 1in | 72,000 LBS | 0.375in | 2.098in | 0.949in | 0.156in | 5.07 LBS |
| BL888 | 8X8 | 1in | 92,000 LBS | 0.375in | 2.764in | 0.949in | 0.156in | 6.62 LBS |
BL10 series leaf chains move up to a 1¼-inch pitch, with tensile strength from 33,000 lbs on the BL1022 up to 124,700 lbs on the BL1088. This pitch size shows up often in larger forklift masts and heavier material handling equipment, where the added pitch length carries more load per link. Specs for all seven BL10 lacing options are listed below.
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| BL1022 | 2X2 | 1.25in | 33,000 LBS | 0.437in | 0.994in | 1.185in | 0.187in | 2.53 LBS |
| BL1023 | 2X3 | 1.25in | 33,000 LBS | 0.437in | 1.138in | 1.185in | 0.187in | 3.15 LBS |
| BL1034 | 3X4 | 1.25in | 52,000 LBS | 0.437in | 1.53in | 1.185in | 0.187in | 4.4 LBS |
| BL1044 | 4X4 | 1.25in | 65,000 LBS | 0.437in | 1.708in | 1.185in | 0.187in | 5.03 LBS |
| BL1046 | 4X6 | 1.25in | 65,000 LBS | 0.437in | 2.114in | 1.185in | 0.187in | 6.24 LBS |
| BL1066 | 6X6 | 1.25in | 95,000 LBS | 0.437in | 2.514in | 1.185in | 0.187in | 7.5 LBS |
| BL1088 | 8X8 | 1.25in | 124,700 LBS | 0.437in | 3.3in | 1.185in | 0.187in | 10.28 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| BL1222 | 2X2 | 1.5in | 43,150 LBS | 0.5in | 1.104in | 1.425in | 0.219in | 3.25 LBS |
| BL1223 | 2X3 | 1.5in | 43,150 LBS | 0.5in | 1.335in | 1.425in | 0.219in | 4.39 LBS |
| BL1234 | 3X4 | 1.5in | 71,000 LBS | 0.5in | 1.791in | 1.425in | 0.219in | 6.11 LBS |
| BL1244 | 4X4 | 1.5in | 85,600 LBS | 0.5in | 2.02in | 1.425in | 0.219in | 6.98 LBS |
| BL1246 | 4X6 | 1.5in | 85,600 LBS | 0.5in | 2.478in | 1.425in | 0.219in | 8.07 LBS |
| BL1266 | 6X6 | 1.5in | 122,000 LBS | 0.5in | 2.936in | 1.425in | 0.219in | 9.8 LBS |
| BL1268 | 6X8 | 1.5in | 161,683 LBS | 0.5in | 3.399in | 1.425in | 0.219in | 11.06 LBS |
| BL1288 | 8X8 | 1.5in | 163,000LBS | 0.5in | 3.867in | 1.425in | 0.219in | 14.45 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| BL1422 | 2X2 | 1.75in | 50,700 LBS | 0.562in | 1.245in | 1.661in | 0.25in | 4.91 LBS |
| BL1423 | 2X3 | 1.75in | 50,700 LBS | 0.562in | 1.504 in | 1.661in | 0.25in | 6.09 LBS |
| BL1434 | 3X4 | 1.75in | 83,000 LBS | 0.562in | 2.024in | 1.661in | 0.25in | 7.61 LBS |
| BL1444 | 4X4 | 1.75in | 100,400 LBS | 0.562in | 2.285in | 1.661in | 0.25in | 8.71 LBS |
| BL1446 | 4X6 | 1.75in | 100,400 LBS | 0.562in | 2.805in | 1.661in | 0.25in | 12.1 LBS |
| BL1466 | 6X6 | 1.75in | 153,000 LBS | 0.562in | 3.325in | 1.661in | 0.25in | 15.13 LBS |
| BL1488 | 8X8 | 1.75in | 195,000 LBS | 0.562in | 4.41in | 1.661in | 0.25in | 17.81 LBS |
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| BL1622 | 2X2 | 2in | 76,000 LBS | 0.687in | 1.401in | 1.898in | 0.281in | 6.61 LBS |
| BL1623 | 2X3 | 2in | 76,000 LBS | 0.687in | 1.703in | 1.898in | 0.281in | 8.17 LBS |
| BL1634 | 3X4 | 2in | 115,800 LBS | 0.687in | 2.299in | 1.898in | 0.281in | 11.39 LBS |
| BL1644 | 4X4 | 2in | 150,900 LBS | 0.687in | 2.593in | 1.898in | 0.281in | 12.75 LBS |
| BL1646 | 4X6 | 2in | 150,900 LBS | 0.687in | 3.191in | 1.898in | 0.281in | 16.19 LBS |
| BL1666 | 6X6 | 2in | 221,900 LBS | 0.687in | 3.785in | 1.898in | 0.281in | 19.31 LBS |
| BL1668 | 6X8 | 2in | 224,045 LBS | 0.687in | 4.291in | 1.898in | 0.281in | 18.44 LBS |
| BL1688 | 8X8 | 2in | 255,100 LBS | 0.687in | 5.059in | 1.898in | 0.281in | 24.6 LBS |
BL20 series leaf chains are the largest pitch Dixie stocks, at 2½ inches, with tensile strength ranging from 102,000 lbs on the BL2022 up to 409,000 lbs on the eight-strand BL2088. These chains are built for the heaviest lifting and hoisting equipment, where load capacity matters more than compact size. Full specs for BL2022 through BL2088 are below.
| Chain Size | Lacing | Pitch (P) | Tensile Strength | Pin Dia. (D) | Pin Length (L) | Plate Height | Plate Thickness (T) | Weight Per ft |
| BL2022 | 2X2 | 2.5in | 102,000 LBS | 0.938in | 2.04in | 2.376in | 0.391in | 10.62 LBS |
| BL2023 | 2X3 | 2.5in | 102,200 LBS | 0.938in | 2.43in | 2.376in | 0.391in | 13.31 LBS |
| BL2034 | 3X4 | 2.5in | 153,000 LBS | 0.938in | 3.217in | 2.376in | 0.391in | 18.62 LBS |
| BL2044 | 4X4 | 2.5in | 204,000 LBS | 0.938in | 3.607in | 2.376in | 0.391in | 21.21 LBS |
| BL2046 | 4X6 | 2.5in | 204,500 LBS | 0.938in | 4.39in | 2.376in | 0.391in | 26.55 LBS |
| BL2066 | 6X6 | 2.5in | 306,000 LBS | 0.938in | 5.174in | 2.376in | 0.391in | 31.86 LBS |
| BL2088 | 8X8 | 2.5in | 409,000 LBS | 0.938in | 6.772in | 2.376in | 0.391in | 42.47 LBS |
FAQs
AL series leaf chains have a smaller pitch and lighter-duty construction, making them suited to light to medium-duty uses like conveyor systems. BL series leaf chains have a larger pitch and thicker plates, giving them the tensile strength needed for rugged applications such as construction and agricultural machinery.
AL series chains range from a 3/8 inch pitch and 2x2 lacing (AL322) up to a 1.5 inch pitch and 8x8 lacing (AL1288). BL series chains range from a 1/2 inch pitch and 2x3 lacing (BL423) up to a 2.5 inch pitch and 8x8 lacing (BL2088). Custom pitch sizes and lacings are available with varying lead times.
Leaf chains are used in conveyor systems, precision machinery, and forklift mast lift systems, where the leaf plate construction handles repeated lifting cycles under load.
Chain selection depends on pitch, lacing, tensile strength, and duty cycle for your specific application. Dixie Industrial Sales consultants can help match a chain to your requirements; see the Choosing & Maintaining Leaf Chains guide for more detail.
Yes. ANSI AL and BL series leaf chains are available through counter sales, delivery, and same-day shipping.
Tensile strength varies by chain size. For example, an AL322 chain has a tensile strength of 2,045 lbs, while an AL344 chain has a tensile strength of 4,090 lbs. See the full sizing chart for other chain sizes.
Why Choose Leaf Chains From Dixie Industrial?
Dixie Industrial Sales consultants are experts in chain and sprocket technology and prioritize your success by sourcing the best solutions for your application. As a leaf chain supplier since 1983, Dixie also stocks matching AL and BL series leaf chain sprockets, so chain and sprocket assemblies can be sourced together. Request a quote for ANSI BL and ANSI AL series leaf chains today.
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